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DMC-18X2

The DMC-18X2 motion controller with PCI bus from the U.S. company GALIL is specifically designed for low-cost application fields.

Category:

GALIL PCI Bus Motion Control Card

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  • Product Description
  • Specification Parameters
    • Commodity name: DMC-18X2
    • Commodity ID: 1445455380791054336

    The DMC-18X2 motion controller with PCI bus from the U.S. company GALIL is specifically designed for low-cost application fields.

      The PCI-bus DMC-18X2 motion controller is specially designed by the U.S. company GALIL for low-cost application fields. Its performance specifications are similar to those of the Optima series; however, to reduce costs, some less frequently used features have been removed—for example, analog input, the second FIFO, opto-isolation on inputs, and the auxiliary encoder interface. Nevertheless, several of the most essential and commonly used functions have been retained, such as multi-task program storage, symbolic variables and arrays, general-purpose digital I/O, and flexible combinations of stepper motor and servo motor interfaces.

      The DMC-18X2 motion controller features a 32-bit microprocessor and can control 1 to 4 axes of servo motors, stepper motors, or any combination thereof. It comes equipped with functions such as multi-axis linear interpolation, circular arc interpolation, contour control, electronic gearing, and electronic cams (ECAM). The board includes a 2M Flash EPPROM for erasable and writable storage, as well as 2M RAM, which can store user programs, data quantities, arrays, and control routines, and allows the controller to operate offline.

      The DMC-18X2 motion controller uses a 100-pin high-density shielded cable for its external interface. The PICM-3900/PICM2900D interconnection module, specially designed by Beijing Zhongbaolun Automation Technology Co., Ltd. for a wide range of users, converts the cable into a direct connection via D-type connectors and provides optical isolation for all I/O signals, thereby simplifying user connections and significantly enhancing operational stability.

  • I. Main Product Specifications

    System processor and memory

    ● Motorola 32-bit microprocessor

    ● A 2M flash memory is used to store user programs, variables, arrays, and control programs.

    ● 2M RAM

     

    Communication interface

    ● PCI bus with a bidirectional FIFO

    Commands are transmitted using ASCII code; binary communication mode can also be used as a standard feature.

     

    Exercise method

    ● Point-to-point positioning control

    ● JOG

    ● 2D linear/arc interpolation with feed rate scaling

    ● Multi-axis linear interpolation

    ● Tracking control perpendicular to the plane

    ● Helical interpolation control

    ● Electronic gear control with the ability to set multiple active axes

    ● Longmen drive synchronous control

    ● Teach-in control

     

    Storage function

    ● Application storage space: 1000 lines × 80 characters

    ● 254 variables

    ● 8,000 array elements in 30 arrays

     

    Control algorithm

    ● PID control algorithm with velocity and acceleration feedforward

    ● Impact reduction speed smoothing algorithm

    ● Point Limit Algorithm

    ● Torque limit

    ● Bias adjustment

     

    Motion parameters

    ● Displacement: 32-bit (+/- 2.15 billion count units, automatic reversal, unlimited in JOG or vector mode)

    ● Speed: 32-bit (servo motor: 12 million computation units/second)

    ● Acceleration: 32-bit (67 million computation units/second²)

     

    General I/O

    ● 8-channel input

    ● 8-channel output

     

    Extended I/O

    ● 40-input/24-output: Requires the I/O expansion board PICM-14064, all I/O signals of which have undergone optical isolation and operate at a 24V level.

     

    High-speed position latching

    ● General inputs 1–4 are four-channel latched inputs, used for the X, Y, Z, and W axes (with an unisolated response speed of less than 0.1 μs; after optical isolation, the response speed is reduced to less than 25 μs).

     

    Dedicated input (applicable to each axis)

    ● Main encoder inputs: A, A-, B, B-, I, I- (+/-12V or TTL)

    ● Positive and negative limit inputs—optocoupler included

    ● Zero-input—With optical isolation

    ● High-speed position latching input—optocoupler included

     

    Dedicated output (applicable to each axis)

    ● 16-bit DAC analog instruction output

    ● Instruction pulses and direction outputs for stepper motors

    ● Servo enable output

    ● Alarm output

    ● High-speed position comparison output

     

    Minimum servo update rate

    ● Axis 1–2: 125 μs

    ● 3~4 axes: 250 μs

     

    Maximum feedback rate of the encoder

    ● 12 MHz

     

    Maximum command rate of the stepper motor

    ● 3 MHz (full-step, half-step, or microstepping)

     

    Power specifications

    ● +5V 750mA

    ● +12V 20mA

    ● -12V 20mA

     

    Environmental requirements

    ● Operating temperature: 0~70°C

    ● Humidity: 20–95% RH, no condensation

     

    Size

    ● 1–4 axes: 7.275” x 4.2”

     

    II. Optional Accessories

     

    Model

    Appearance

    Instructions

    PICM-3900S

    Interconnection module—use one interconnection module for every four axes.

    PICM-2900S

    Interconnection module—use one interconnection module for every four axes.

    PICM-37F

    37-pin terminal adapter board, facilitating users to connect various signals to external devices.

    PICM-14064

    64-channel I/O expansion board

    DB-14064-SSI

     

    Absolute Encoder Interface Board

    AMP-19520

    2-axis 500W servo drive

    AMP-19540

    4-axis 500W servo drive

    CABLE-100-1M/4M

    100-pin interconnect cable, available in 1-meter or 4-meter lengths, for connecting the motion control card to the interconnect module.

    CABLE-37-MM-1M/1.5M

    37-pin cable, available in 1-meter or 1.5-meter lengths.

    CABLE-44-MM-1M/1.5M

    44-core cable, available with a 1-meter or 1.5-meter option.

    CABLE-37/34P-0.26M

    37-pin to 34-pin cable, 0.26 meters long, used to connect the extended outputs on the PICM-14064.

    CABLE-44/50P-0.26M

    44-pin to 50-pin cable, 0.26 meters long, used for connecting extended inputs on the PICM-14064.

    CABLE-CN-50/26-1M/2M

    Yaskawa servo command cable, available in 1-meter or 2-meter lengths, for connecting to Yaskawa Sigma II, Sigma V, and Sigma 7.
    Servo Drive and Interconnection Module

     

    III. Software Tools

    Galil Tools: Performance Analysis and Servo Tuning Software Tools for Motion Controllers

    Galil Suite: Performance Analysis and Servo Tuning Software Tool for Motion Controllers (Latest Version)

    DMC SmartTerm – Motion Controller Parameter Setup and Programming Software

    DMC Setup – Motion Controller Parameter Setting and Adjustment Software

    DMC Win Dynamic Link Library Software for Motion Controller Application Development

    DMC OCX Control for Motion Controller Programming

     

    IV. Other GALIL Products

    DMC-9542 4-Axis Low-Cost PCI Bus Stepper/Servo Motion Control Card

    DMC-18x6 1-8-axis high-speed PCI-bus stepper/servo motion control card

    DMC-C640 – 1- to 4-axis Highly Cost-Effective Standalone Stepper/Servo Motion Controller

    DMC-41X3 – 1- to 8-axis, cost-effective standalone stepper/servo motion controller with Ethernet/USB/RS232 interfaces

    DMC-40X0 1-8 Axis High-Speed Ethernet/RS232 Standalone Stepper/Servo Motion Controller

    DMC-21X3 1-8 Axis Economical Ethernet/RS232 Standalone Stepper/Servo Motion Controller

    DMC-3X01X Single-axis motion controller

    DMC-B140 1-4 Axis Ultra-Economic Ethernet/RS232 Standalone Stepper/Servo Motion Controller

    DMC-500x0 1-8-axis EtherCAT bus-type motion controller

    RIO-47xxx – Compact, low-cost, compact PLC

    RIO-574x0 EtherCAT Bus-Type PLC

     

    V. Related Supporting Products

    Japan's Yaskawa SUM2, SUM5, and SUM7 series fully digital AC servo drives

    U.S. SERVO DYNAMICS DC Amplifier

    Taiwan LIMING Planetary Gear Reducer

    Germany Atlanta (ATLANTA) High-Precision Gears, Rack and Pinion, Worm Gear and Worm Reducers

    Japan MiKi PULLEY flexible couplings, electromagnetic clutches, and electromagnetic brakes

    Taiwanese HIWIN linear guides, ball screw rods, and linear positioning stages

    Korea’s FASTECH EZI Series Closed-Loop Feedback Stepper Motor

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