DMC-9542

I. Main Product Specifications

System processor and memory

● Motorola 32-bit microprocessor

● 2M Flash EEPROM

● 2M RAM

 

Communication interface

● 32-bit PCI bus interface with a bidirectional FIFO

Commands are transmitted using ASCII code; binary communication mode can also be used as a standard feature.

 

Exercise method

● Point-to-point positioning control

● Location tracking

● JOG

● 2D linear/arc interpolation with feed rate scaling: Includes features such as elliptical scaling, corner deceleration transitions, infinite segment feed, and feed rate control.

● Linear interpolation for axes 1-4

● Blade corner tracking

● Spiral pattern

● Electronic gear control with the ability to set multiple active axes

● Electronic gear synchronization for this axis

● Longmen Synchronization

● Electronic cam

● Contour control

● Teach-and-Record Mode

 

Storage function

● Application storage space: 1000 lines × 80 characters

● 254 variables

● 8,000 array elements in 30 arrays

 

Motion parameters

● Displacement: 32-bit (+/- 2.15 billion count units, automatic reversal, unlimited in JOG or vector mode)

● Speed: 32-bit (servo motor: 12 million computation units/second)

● Acceleration: 32-bit (67 million computation units/second) ² )

 

General Digital I/O

● 8-channel input—with optical isolation

● 8-channel output—optocoupler included

 

Extended Digital I/O

● 40-input/24-output: Requires the I/O expansion board PICM-14064, all I/O signals of which have been opto-isolated and operate at a 24V level.

 

High-speed position latching

● General inputs 1–4 are four-channel latched inputs, used for the X, Y, Z, and W axes (with an unisolated response time of less than 0.1 μs; after optical isolation, the response time is reduced to less than 25 μs).

 

Dedicated input (applicable to each axis)

● Main encoder inputs: A, A-, B, B-, I, I- (+/-12V or TTL)

● Positive and negative limit inputs—optocoupler included

● Zero-input—With optical isolation

● High-speed position latching input—optocoupler included

● Emergency stop input—optocoupler included

 

Dedicated output (applicable to each axis)

● 16-bit DAC analog instruction output: applicable only to the W axis

● Instruction pulses and direction outputs for stepper motors

● Servo enable output

● Alarm output (one alarm output per axis)

● High-speed position comparison output (one comparison output per 4 axes)

 

Minimum servo update rate

● Axis 1–2: 125 μs

● 3~4 axes: 250 μs

 

Maximum encoder feedback rate

● 12 MHz

 

Maximum stepper motor instruction rate

● 3 MHz (full-step, half-step, or microstepping)

 

Power specifications

● +5V 750mA

● +12V 20mA

● -12V 20 mA

 

Environmental requirements

● Operating temperature: 0~70°C

● Humidity: 20–95% RH, no condensation

 

Size

● 1–4 axes: 4.23” x 9”

 

II. Optional Accessories

 

Model	Appearance	Instructions
PICM-3900S		Interconnection module—use one interconnection module for every four axes.
PICM-2900S		Interconnection module—use one interconnection module for every four axes.
PICM-37F		37-pin terminal adapter board, facilitating users to connect various signals to external devices.
PICM-14064		64-channel I/O expansion board
CABLE-100-1M/4M		100-pin interconnect cable, available in 1-meter or 4-meter lengths, for connecting the motion control card to the interconnect module.
CABLE-37-MM-1M/1.5M		37-pin cable, available in 1-meter or 1.5-meter lengths.
CABLE-44-MM-1M/1.5M		44-core cable, available with 1-meter or 1.5-meter options.
CABLE-37/34P-0.26M		37-pin to 34-pin cable, 0.26 meters long, used to connect the extended outputs on the PICM-14064.
CABLE-44/50P-0.26M		44-pin to 50-pin cable, 0.26 meters long, used for connecting extended inputs on the PICM-14064.
CABLE-CN-50/26-1M/2M		Yaskawa servo command cable, available in 1-meter or 2-meter lengths, for connecting to Yaskawa Sigma II, Sigma V, and Sigma 7. Servo Drive and Interconnection Module

 

III. Software Tools

Galil Tools: Performance Analysis and Servo Tuning Software Tools for Motion Controllers

Galil Suite – Performance Analysis and Servo Tuning Software Tool for Motion Controllers (Latest Version)

DMC SmartTerm – Motion Controller Parameter Setup and Programming Software

DMC Setup – Motion Controller Parameter Setting and Adjustment Software

DMC Win Dynamic Link Library Software for Motion Controller Application Development

DMC OCX Control for Motion Controller Programming

 

IV. Other GALIL Products

DMC-18x2 1-4 Axis Economical PCI Bus Stepper/Servo Motion Control Card

DMC-18x6 1-8-axis high-speed PCI-bus stepper/servo motion control card

DMC-C640 – 1- to 4-axis Highly Cost-Effective Standalone Stepper/Servo Motion Controller

DMC-41X3 – 1- to 8-axis, cost-effective standalone stepper/servo motion controller with Ethernet/USB/RS232 interfaces

DMC-40X0 1-8 Axis High-Speed Ethernet/RS232 Standalone Stepper/Servo Motion Controller

DMC-21X3 1-8 Axis Economical Ethernet/RS232 Standalone Stepper/Servo Motion Controller

DMC-3X01X Single-axis motion controller

DMC-B140 1-4 Axis Ultra-Economic Ethernet/RS232 Standalone Stepper/Servo Motion Controller

DMC-500x0 1-8-axis EtherCAT bus-type motion controller

RIO-47xxx – Compact, low-cost, compact PLC

RIO-574x0 EtherCAT Bus-Type PLC

 

V. Related Supporting Products

Japan's Yaskawa SUM2, SUM5, and SUM7 series fully digital AC servo drives

U.S. SERVO DYNAMICS DC Amplifier

Taiwan LIMING Planetary Gear Reducer

Germany Atlanta (ATLANTA) High-Precision Gears, Rack and Pinion, Worm Gear and Worm Reducers

Japan MiKi PULLEY flexible couplings, electromagnetic clutches, and electromagnetic brakes

Taiwanese HIWIN linear guides, ball screw rods, and linear positioning stages

Korea’s FASTECH EZI Series Closed-Loop Feedback Stepper Motor