Product Category
DMC-41X3
The DMC-41×3 series is a cost-effective, standalone motion controller developed by GALIL. Compared to the DMC21×3, which also belongs to the cost-effective series, the new DMC-41×3 features improvements in many aspects.
Category:
GALIL Ethernet Standalone Motion Controller
DMC-41X3 Series 1-8 Axis Motion Controller
Product accessories:
Contact Us
- Product Description
- Specification Parameters
-
- Commodity name: DMC-41X3
- Commodity ID: 1445455311966720000
The DMC-41×3 series is a cost-effective, standalone motion controller developed by GALIL. Compared to the DMC21×3, which also belongs to the cost-effective series, the new DMC-41×3 features improvements in many aspects.
The DMC-41×3 series is a cost-effective, standalone motion controller developed by GALIL. Compared to the DMC21×3, which also belongs to the same cost-effective series, the new DMC-41×3 features improvements in many aspects: a 100Base-T Ethernet interface, an auxiliary RS232 communication interface with a transmission rate of up to 115 kb/s, a USB interface, universal analog input channels, an encoder feedback rate of 15 MHz, a faster servo sampling rate, larger program memory capacity, and a quicker instruction execution cycle.
The DMC-41×3 can be equipped with multi-axis stepper motor and servo motor drivers that are identical to those used in the DMC-40×0 acceleration series. Within a single 8-axis controller enclosure, it is possible to install either two 4-axis 750W servo drives or two 4-axis miniature stepper drives, thereby creating an integrated drive-control unit. This eliminates the need for connecting cables, reduces external electromagnetic interference, enhances operational stability, and simultaneously helps users save on costs and shorten installation and commissioning time. The DMC-41X3 controller and drive unit can accept DC power supplies ranging from 20 to 60V.
Like other cost-effective, high-speed motion controllers, the DMC-41×3 can control 1 to 8 axes of stepper motors, servo motors, or any combination of the two. Its standard features include PID compensation with velocity and acceleration feedforward, user-program storage, simultaneous execution of up to 8 applications, and I/O processing for motion synchronization with external events. Motion modes supported include PTP positioning, position tracking, JOG, linear/arc interpolation, contouring control, electronic gear control, electronic camming, and PVT.
The DMC-41×3 can be operated independently or connected to a PC via an Ethernet port (10/100Base-T) or a USB port. Like all GALIL motion controllers, it features an intuitive and easy-to-understand two-character command set, making user programming simple and convenient. The GalilTools software further simplifies the process of automatically tuning the servo performance of system devices and allows real-time display of motion position and velocity information.
-
I. Main Product Specifications
System processor
● High-speed DSP processor with RISC architecture
Communication interface
● 10/100BASE-T
● USB port—main port
● RS232 port—auxiliary port, with a transmission rate of up to 115Kb/s
Support sending commands in ASCII or binary format.
Exercise method
● Point-to-point positioning control
● Location tracking
● JOG
● 2D linear and circular interpolation with feedrate correction
● 8-axis linear interpolation
● Tangent tracking
● Helix
● Electronic gear control for multiple active axes
● Longmen Synchronous Control
● Electronic cam
● Contour Control
● PVT (Position-Velocity-Time)
● Teaching and Playback Functions
Storage function
● Program storage space: 4,000 lines × 80 characters
● 510 variables
● 30 arrays, totaling 24,000 array elements
Control algorithm
● PID control algorithm with velocity and acceleration feedforward
● Concave filtering and low-pass filtering
● Gap Compensation under Dual-Loop Control
● Impact reduction speed smoothing algorithm
● Points Limitation
● Torque limit
● Bias adjustment
Motion parameters
● Displacement range: -2,147,483,648 to 2,147,483,647 pulses
● Speed: For servo motors, it can reach up to 15 million counts per second.
● Acceleration: 1 billion counts/second²
General I/O
Optocoupler input
Optocoupler output
Analog Input
1-4 axes
8
8
8
5-8 axes
16
16
16
High-speed position latching
● General inputs 1-4 are four-channel latched inputs, used for axes A, B, C, and D; inputs 9-12 are four-channel latched inputs, used for axes E, F, G, and H. Axis. (The latch input, after optical isolation processing, has a response time of less than 40 microseconds.)
Dedicated input
● Main encoder inputs: A, A-, B, B-, I, I- (+/-12V or TTL)
● Dual encoder input: A, A-, B, B-
● Forward and reverse limit inputs—optocoupler included
● Zero-input—With optical isolation
● High-speed position latching input—optocoupler included
● Emergency stop input—optocoupler included
Dedicated output
● 16-bit DAC analog output
● Pulse + Direction Output
● PWM output
● Amplifier enable output
● Alarm output
● High-speed position comparison output
Minimum servo update rate
Standard
1-2 axis
125 µsec
3-4 axis
250 µsec
5-6 axis
375 µsec
7-8 axis
500 µsec
Maximum encoder feedback rate
● 15 MHz
Maximum stepper motor instruction rate
● 3 MHz
Power specifications
● 20-80VDC
Environmental requirements
● Operating environment: 0–70℃
● Humidity: 20-95% RH, no condensation
Size
● 1-4 axes: 8.1” x 7.25” x 1.5”
● 5-8 axes: 11.5” x 7.25” x 1.5”
Connector
● Standard I/O: 44-pin high-density female D-sub connector
● 1-4 axes: 26-core high-density female D-type connector with holes
● Analog interface: 15-pin low-density male D-sub connector
II. Controller Selection
1-8 Axis Selection
Note: The selection of built-in drivers for 5-8 axes is the same as for 1-4 axes.
Other options
Model
Description
DIN
DIN module format
Example: DMC-4113 (DIN)
12V
Controller input voltage: 12VDC
Example: DMC-4113 (12V)
-16bit
16-bit analog input, standard configuration is 12-bit.
Example: DMC-4113 (-16bit)
422
The auxiliary serial communication interface is RS422.
Example: DMC-4113(422)
SSI
SSI encoder interface
Example: DMC-4113(SSI0)
BISS
BISS encoder interface
Example: DMC-4113(BISS0)
4-20mA
Analog input current: 4-20mA
HSRC
Source-type high-current output (the standard configuration is sink-type medium-current output)
III. Drive Module
Drive model
AMP-430x0
(-D30x0)AMP-43140
(-D3140)AMP-43240
(-D3240)AMP-435x0
(-D35x0)AMP-43640
(-D3640)SDM-440x0
(-D40x0)SDM-44140
(-D4140)Motor Type
Brushed/Brushless Servo
Brushed servo
Brushed/Brushless Servo
Brushless servo
- SineBrushless servo
- SineStep by step
Micro-step
Number of drive axles
4/2
4
4
4/2
4
4/2
4
Current-driven type
PWM
Linear
PWM
PWM
Linear
PWM
PWM
Power
500W
20 W
750 W
600 W
20 W
42 W
180 W
Continuous output current
7A
1 A
10 A
8 A
1 A
-
-
Maximum output current
10 A
1 A
20 A
15 A
2 A
1.4 A
3.0 A
Input voltage
20-80VDC
+/-12-30VDC
20-80 VDC
20-80 VDC
15-30 VDC
12-30 VDC
12-60 VDC
Gain
0.4, 0.7, 1.0 A/V
0.1A/V
0.5, 1, 2 A/V
0.4, 0.8, 1.6 A/V
0.2A/V
0.5, 0.75, 1.0, 1.4A
0.5, 1.0, 2.0, 3.0 A
Conversion frequency
60KHz
-
24KHz
33KHz
-
27KHz
60KHz
Standard current bandwidth
2-8KHz
4 KHz
4 KHz
-
4 KHz
-
-
Drive mode
Inverter, Chopper
Linear
Chopper
-
Linear
1, 2, 4, 16 microsteps
64 microsteps
Reversal
With Hall
Only brush.
With Hall
Sine
Sine
-
-
Minimum reactance
0.2–0.5 (mH)
0.2 (mH)
0.2 (mH)
0.5 (mH)
0.5 (mH)
0.5 (mH)
0.5 (mH)
Overvoltage protection
Yes
No
Yes
Yes
No
No
No
Undervoltage protection
Yes
No
Yes
Yes
No
No
Yes
Overcurrent protection
Yes
With fuse
Yes
Yes
With fuse
Yes
Yes
Short-circuit protection
Yes
With fuse
Yes
Yes
With fuse
Yes
Yes
Overtemperature protection
Yes
Thermal shutdown
Yes
Yes
Thermal shutdown
No
Yes
Other
Branch regulator
Adjustable current loopSSR
At startup, disconnect the power supply.Branch regulator
Adjustable current loopBranch regulator
SSR
Low-current characteristics
Low-current characteristics
4. External Dimensions (Unit: mm)
DMC-41x3-BOX (where x is 1–4)
DMC-41x3-BOX (where x is 5–8)
V. Optional Accessories
Model
Appearance
Instructions
PR-400A
8-channel I/O relay board*, including all input signal terminals, compatible with DMC-41x3.
PICM-44F
44-pin terminal adapter board for the extended DMC-C640A-32 or DMC-41x3, enabling users to easily connect various signals to external devices.
CABLE-44-MM-1M/1.5M
44-core cable, available in 1-meter or 1.5-meter lengths, for use with relay boards or 44-core terminal adapter boards.
CABLE-CN-50/26-1M/2M-SE
Yaskawa servo command cable, available in 1-meter or 2-meter lengths, for connecting the controller to Yaskawa’s ΣⅡ, ΣⅤ, and Σ7 series servo drives.
VI. Software Tools
Galil Tools Motion Controller Performance Analysis and Servo Tuning Software Tool
Galil GDK Motion Controller Performance Analysis and Servo Tuning Software Tool (New)
Galil gclib Motion Controller Function Library
7. Other GALIL Products
DMC-9542 4-Axis Low-Cost PCI Bus Stepper/Servo Motion Control Card
DMC-18x2 1-4 Axis Economical PCI Bus Stepper/Servo Motion Control Card
DMC-18x6 1-8 Axis High-Speed PCI Bus Stepper/Servo Motion Control Card
DMC-C640 – 1- to 4-axis Highly Cost-Effective Standalone Stepper/Servo Motion Controller
DMC-40x0 1-8 Axis High-Speed Ethernet/RS232 Standalone Stepper/Servo Motion Controller
DMC-21x3 1-8 Axis Economical Ethernet/RS232 Standalone Stepper/Servo Motion Controller
DMC-3x01x Single-axis motion controller
DMC-B140 1-4 Axis Ultra-Economic Ethernet/RS232 Standalone Stepper/Servo Motion Controller
DMC-52xx0 1–64-axis EtherCAT bus-type motion controller
RIO-47xxx — Compact, low-cost, compact PLC
RIO-574x0 EtherCAT Bus-Type PLC
VIII. Related Supporting Products
Japan AN∑V, ∑7 Series Fully Digital AC Servo
U.S. SERVO DYNAMICS DC Amplifier
Taiwan LIMING Planetary Gear Reducer
Germany Atlanta (ATLANTA) High-Precision Gears, Rack and Pinion, Worm Gear and Worm Reducers
Japan MiKi PULLEY flexible couplings, electromagnetic clutches, and electromagnetic brakes
Taiwanese HIWIN linear guides, ball screw spindles, and linear positioning stages
Korea’s FASTECH EZI Series Closed-Loop Feedback Stepper Motor